Industry Zeolite Honeycomb Concentrator for VOCs Organic Waste Gas Concentrator

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Industry Zeolite Honeycomb Rotor for VOCs Organic
Waste Gas Concentrator

Modified Zeolite Molecular Sieve Design customization for each situation

Hydrophobic, Low Specific Heat, High-Temperature-Resistant Substrate Framework

Using a new type of nanocomposite pressing technology, special glass fiber material is compounded and formed into a corrugated fiber substrate, serving as the basic framework for the zeolite rotor, thereby giving the substrate more specific surface area, allowing the zeolite molecular sieve to adhere evenly on the surface. By adjusting the physical and chemical properties such as glass fiber length, density and hardness, the substrate framework achieves strong hydrophobicity and very low specific heat, meeting the basic requirements for 'rapid desorption'.

Selective Adsorption, Low Catalytic Activity and Strong Adsorption – High-Silica Zeolite Molecular Sieves

Zeolites are crystalline compounds of silicon dioxide and aluminium oxide. By controlling the ratio of silicon dioxide to aluminium oxide, even the same crystalline structure can result in different functions and properties of the zeolite.

Our company manufactures different types of modified products tailored to user requirements by altering the zeolite's hydrophilicity, heat resistance and catalytic properties (acid strength and acid quantity), achieving high functionality of zeolite molecular sieves.

Ionic Regulation Technology and Composite Formulation

There are cations (potassium, sodium, calcium, etc.) in the crystalline structure of zeolite

Our zeolite is designed to adsorb target substances. By exchanging cations, the size of the micropores can be freely changed, allowing for more accurate selection of adsorption techniques for target substances.

Based on the actual working conditions and target substances provided by the customer, as well as their proportions, customized composite formulations for those conditions are developed through experimental simulation tests.

Ionic Regulation (Type A zeolite as an example)

Customized Compound Formulation

We can customise the most efficient zeolite rotor based on the VOC components provided by our customers

Sizes of Zeolite Rotor

Reference Table for Selection of Conventional Zeolite Rotor

Typical air pollution control projects focus on the capture mechanism and a destruction device. With regulations driving towards higher capture efficiencies, combustion devices must treat larger volumes of air with lower concentration of pollutants.
The Zouwey concentrator is an adsorption system designed to concentrate large volume, low concentration process exhaust into a much smaller, highly concentrated air stream. The greatly reduced flow is rich in emissions when sent to a thermal or catalytic oxidizer. The destruction device can then be much smaller in size and utilizes the steady stream of emissions to fuel combustion of incoming contaminants.
Typical applications include but are not limited to large paint systems, Permanent Total Enclosure (PTE) exhaust and styrene emissions. 

Features
• Completely shop assembled, pre-wired and test prior to shipment
• Zeolite adsorbent rotor minimizes risk of fires
• Low pressure drop, typically 3"-5" W.C.
• Destruction efficiencies greater than 99.8%
• Concentration ratios as high as 20:1
• Continuous operation as opposed to a batch type process
• Up to 200,000 NM3/H capacity with a single concentrator system.

Zouwey Zeolite Rotor has the below Features

• high competence and reliability.

• CNC fabricated unit and have powder coated finishing

• hard face finish on rotor`s edge ensures long life.

• coating helps good sealing for media and seals.

• appropriate for electrical, steam, thermal fluid.

•  rotor frame complete set at perimeter for industrial quality and durability.

• rotor is non-flammable.

• comfortable to all major components.

• durable for continuous hassle free operation.

• easy serviceability and operation without any maintenance.

• water washable, and are quick and easy to service.

• available in non-standard sizes

Application of VOCs Rotor Concentrator
1. Exhaust treatment of various painting workshops.
2. Exhaust treatment of various printing workshops.
3. Exhaust gas treatment of aluminium profile production and coating process.
4. Exhaust treatment of various electronic product manufacturing processes.
5. Exhaust treatment of semiconductor integrated circuit manufacturing process.
6. Exhaust treatment during liquid crystal display (LCD) manufacturing.
7. Exhaust treatment of lithium-ion battery manufacturing process.
8. Exhaust treatment in the production process of resin, rubber, tyres and other products.
9. Treatment of impurities such as nitrogen, sulphur, chlorine and other waste gases.
10. Exhaust treatment of fume hoods for large scientific research facilities.

Zeolite Rotor Working Principle

Working principle of Zeolite Rotor + RTO 

Product Patents

Zeolite Rotor can be used at VOCs Rotor Concentrator, RTO (RCO) Exhaust Gas Treatment Device